GLOBAL

custom laminated busbar design

11/11

2025

Custom laminated busbar design services provide tailored power interconnect solutions that off-the-shelf components cannot match. We collaborate closely with clients from the conceptual stage, translating specific electrical, mechanical, and spatial requirements into optimized, production-ready designs using advanced simulation tools.

 

Application-Optimized Engineering: Our design process begins with a deep analysis of your application’s current requirements, voltage levels, thermal constraints, and space limitations. We use 3D modeling and Finite Element Analysis (FEA) to simulate electrical performance, thermal hotspots, and structural integrity, ensuring the design is optimized before prototyping.

 

Flexibility in Form & Function: Beyond standard shapes, we design complex 3D structures, integrate custom connection points (for IGBTs, capacitors), and select specific insulating materials (e.g., high-temperature films, rigid epoxy) to meet unique CTI, UL94, or thermal conductivity needs. This results in a perfect fit and function within your assembly.

 

Investing in custom laminated busbar design eliminates compromise, leading to a more compact, efficient, and reliable system. It streamlines assembly, reduces potential failure points, and ultimately enhances the overall performance of your power electronics platform.

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