• Simulation-inductance
Simulation-inductance
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Simulation-inductance

Inductance simulation calculates busbar inductance for the defined current loops. By evaluating magnetic flux density, it is possible to indicate critical areas for inductance and to propose solutions to reduce overall system inductance. capabilities allow to compute inductance at frequencies from 1kHz to 10MHz.
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Test (machinery etc)

DateNov 13,2023

File Size 763B

Product Details

Advantage

Self-heating simulation evaluates current density to determinate critical hot spots and to optimize conductor section with the right thickness vs width.

Achievement

Based on the inverter busbar for hydrogen energy vehicles, we provide customers with a complete set of services from R&D, design, simulation to manufacturing, and integrate film capacitors into the busbar to increase reliability and lightweighting. We also integrated film capacitors into the busbar to increase reliability and light weight.

In the field of optical storage and charging application, we have successfully promoted the application of laminated busbar to a German company, and have completed the third round of design optimization and sample manufacturing. The project will be applied in the U.S. and European markets.

FAQ

What are the common types of electroplating for busbars?

Common Busbar Electroplating Types

Busbar electroplating types are chosen by conductivity, corrosion resistance, weldability, and cost. Mainstream ones:
  1. Tin Plating: High conductivity, good weldability, low cost (5-20μm thick); for industrial/low-voltage busbars.
  2. Nickel Plating: Corrosion/high-temp resistant, hard (3-20μm thick); for high-temp/wear-resistant busbars.
  3. Silver Plating: Ultra-high conductivity, low contact resistance (1-10μm thick); for high-frequency/high-current busbars.
  4. Gold Plating: Top corrosion resistance, stable contact (0.5-5μm thick); for aerospace/medical busbars (high cost).
  5. Others: Tin-lead (phased out, non-environmental), zinc (auxiliary anti-corrosion). Choose by scenario, process, cost.

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