copper busbar bending and fabrication

Our copper busbar bending and fabrication service provides precise, complex shapes from flat copper stock. Using state-of-the-art equipment and skilled craftsmanship, we transform 2D designs into 3D structures that fit perfectly into enclosures, align with component terminals, and optimize electrical and thermal paths.

Precision Bending for Perfect Fit: We employ CNC-controlled busbar bending machines capable of making accurate, repeatable bends with tight radii without cracking or excessively thinning the material. This allows for complex multi-plane shapes that navigate around obstacles and meet exact spatial requirements within an assembly.

Integrated Fabrication Workflow: Bending is just one step. Our service includes the full fabrication workflow: cutting (stamping/laser), deburring, hole punching, tapping, and surface preparation (cleaning, plating). This integrated approach ensures dimensional consistency and high quality at every stage, delivering a finished part ready for installation.

Professional copper busbar bending and fabrication is essential for turning a design into a functional, installable component. Our precision capabilities ensure that your busbars are not only electrically sound but also mechanically perfect, eliminating fit-up issues and simplifying the final assembly process.